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Basic Structure

It consists of Frame, Suspension system, axles, wheels and tyres.

·       Frame:
There are two forms of construction in common use
       I.          The conventional pressed steel frame to which all mechanical units are attached and on which the body is superimposed.
      II.          The integral or frame less construction, in which body construction is designed as to combine
the functions of body and frame.
Frame less construction has following advantages.
        I.          Reduce weight and consequent saving in fuel consumption.
       II.          Lower manufacturing cost.
       III.          Reduction of strength and durability.
        IV.          Economical only if frame less construction is adopted in mass production.
        V.           Topless cars are difficult to design with frame less construction.

·       Suspension system:
The objects of suspension are,
        I.          To prevent the road shocks from being transmitted to the vehicle components.
       II.          To safeguard the occupants from road shocks.
       III.          To preserve the stability of vehicle in pitching and rolling, while in motion.


Types of Suspension system,
        I.          Conventional System
        II.          Independent system

·       Axles:
An axle is rod connecting pair in vehicle.
Types of live rear axle,
          I.          Fully floating axle
          II.          Three quarter floating axle
         III.          Semi floating type

·       Wheels:
Wheel is that has Tyre and rim and hubcap; used to propel the car.

1.    Power plant
               Power plant generally consist of internal combustion engine, which may be spark ignition or compression ignition type.Sometimes, gas engines also used in certain cars.Electric motors have been used as motive power plant for automobiles. Combustion of an IC engine and electric motor have been successfully employed in hybrid vehicles.

2.     Transmission system 
      Transmission system consist of clutch, gear box, propeller shaft, universal joints and differential.



·       Functions of transmission system are,
         I.          To disconnect engine from road wheels when desired.
       II.          To connect engine and driving wheels without shock.
     III.          To vary the torque between engine and the driving wheels.
      IV.          To reduce the engine speed permanently in a fixed ratio.
       V.          To turn drive through a right angle.


·       Main components of the transmission system:
        I.          Clutch:
Clutch is connection between engine and transmission. When clutch is engaged between engine and
gear box, it transmits power that is propel to vehicle. Clutch is useful for changing gears in vehicle,
when clutch pedal pressed transmission disengage form engine and gear can change smoothly. It’s
very useful for smooth working of vehicle.

        II.          Gear box(transmission):
Transmission means whole mechanism of vehicle that transmits the power from the engine crankshaft
to rear wheels. It provides suitable variation of the engine torque at road wheels, whenever required.

3.     Auxiliaries
       This can be subdivided into four systems.
  •       Supply system – Battery and Generator
  •        The starter
  •        The ignition system – Battery and Magneto ignition
  •         Ancillary devices –
                    I.    Driving lights
                          II.   Signalling
                         III.              Other lights
4.     Controls
The control consists of following points
·       Steering system
·       Breaks